Cogeneration is the combined production of electrical (or mechanical) and useful thermal energy from the same primary energy source. It encompasses a range of technologies, but always includes an electricity generator and a heat recovery system. Cogeneration is also known as combined heat and power (CHP).

The principle behind cogeneration is simple. Conventional power generation, on average, is only 35% efficient – up to 65% of the energy potential is released as waste heat. More recent combined cycle generation can improve this to 55%, excluding losses for the transmission and distribution of electricity. Through the utilisation of the heat, the efficiency of cogeneration plant can reach 90% or more.

cogeneration principle

Cogeneration principle

Benefits

 

Cogeneration installations are usually sited as near as possible to the place where the heat is consumed and, ideally, are built to a size to meet the heat demand. Otherwise an additional boiler will be necessary, and the environmental advantages will be partly hindered. This is the central and most fundamental principle cogeneration. In that context, the benefits of cogeneration are:

    Increased efficiency of energy conversion and use, and thus large cost savings, providing additional competitiveness for industrial and commercial users, and offering affordable heat for domestic users
    Lower emissions to the environment, in particular of CO2
    An opportunity to move towards more decentralised forms of electricity generation, and to improve local and general security of supply

Deployment

 

Cogeneration is an established technology. Its ability to provide a reliable and cost-effective supply of energy has been proven. Cogeneration is currently used on many thousands of sites throughout the EU, and supplied around 10% of both the electricity generated and heat demand in the EU-15 in 1999. The EU target is to reach 18% by 2010. The following table illustrates what this target could achieve in terms of CO2 emissions reduction. The results are different depending on the fuel being displaced:

Fuel displaced

CO2 savings

Coal electricity and coal boilers

342 Million tonnes

Gas electricity and gas boilers

50 Million tonnes

Fossil mix and boilers

188 Million tonnes

Source: COGEN

Applications

 

There are four broad categories of cogeneration application:

  •     small-scale cogeneration schemes, usually designed to meet space and water heating requirements in buildings, based on spark ignition reciprocating engines
  •     large-scale cogeneration schemes, usually associated with steam raising in industrial and large buildings applications, and based on compression ignition reciprocating engines, steam turbines or gas turbines
  •     large scale cogeneration schemes for district heating based around a power station or waste incinerator with heat recovery supplying a local heating network
  •     Cogeneration schemes fuelled by renewable energy sources, which may be at any scale.

In the last 15 years, significant technological progress has been made to enable engine and turbine technology to be widely implemented and promote more decentralised forms of cogeneration and power generation. Cost-effectiveness and decreasing emissions have resulted. There are an increasing number of varied applications in industry and residential areas and which can be used in heating and cooling applications.

Technologies

 

A cogeneration plant consists of four basic elements: (1) a prime mover (engine), (2) an electricity generator, (3) a heat recovery system and (4) a control system. Cogeneration units are generally classified by the type of prime mover (i.e. drive system), generator and fuel used. Currently available drive systems for cogeneration units include:

  •     Reciprocating engines
  •     Steam turbines
  •     Gas turbines
  •     Combined cycle.

New developments are bringing new technologies towards the market. It is expected that fuel cells, stirling engine and micro-turbines will become economically available from in the next decade.

Typical cogeneration systems

Prime mover

Fuel used

Size range (MWe)

Heat: power ratio

Electrical efficiency

Overall efficiency

Heat quality

Pass out steam turbine

Any fuel

1 to 100+

3:1 to 8:1+

10 – 20%

Up to 80%

Steam at 2 press or more

Back pressure steam turbine

Any fuel

0.5 to 500

3:1 to 10:1+

7 – 20%

Up to 80%

Steam at 2 press or more

Combined cycle gas turbine

Gas, biogas, gasoil, LFO, LPG, naphtha

3 to 300+

1:1 to 3:1*

35 – 55%

73 – 90%

Medium grade steam; high temp. hot water

Open cycle gas turbine

Gas, biogas, gasoil, HFO, LFO, LPG, naphtha

0.25 to 50+

1.5:1 to 5:1*

25 – 42%

65 – 87%

High grade steam; high temp. hot water

Compression Ignition engine

Gas, biogas, gasoil, HFO, LFO, naphtha

0.2 to 20

0.5:1 to 3:1*

35 – 45%

65 – 90%

Low pressure steam low; medium temp. hot water

Spark ignition engine

Gas, biogas, LHO, naphtha

0.003 to 6

1:1 to 3:1

25 – 43%

70 – 92%

Low and medium temp. hot water

* Highest heat:power ratios for these systems are achieved with supplementary firing.
Source: COGEN

For more information about cogeneration:

COGEN The European Association for the Promotion of Cogeneration http://www.cogeneurope.eu/